Cylinder repairs examples

Here you can see examples of our repairs on cylinders and machine parts. In all cases, we were able to reduce the downtimes of the systems to a minimum through professional work and help customers to fulfill valuable orders.

Repair process

Damages caused by objects entering the cylinders (screws, keys, etc.) or bearing damage generally leads to a full cylinder removal and a repair in the manufacturer's factory. Thanks to our unique high-tech welding and electroplating processes, we are able to repair cost-effectively directly on-site in the installed state (i.e. without additional costs and time for removal and transport). This significantly shortens the downtime of the machine. In addition, we are the only company in the world that carries out repairs using the welding process and electroplating.

Welding process

We work with the latest welding technology. This unique repair technology makes us possible to carry out repairs that were previously not possible. There are no sink marks, heat distortions or deformations. Discoloration in the area of the welds is a thing of the past. This welding process can be applied to all common types of steel and cast iron. It also delivers excellent results for repairs to chrome-plated surfaces, it provides a flawless transition to chrome and there are no pores or gas bubbles, so the surface can be polished to a high gloss. The repairs can be carried out when installed. Blowholes, scratches, marks, impressions and depth of damage do not matter.

Electroplating

The repair point is brought back into shape by galvanic application of precious metals (nickel, chrome, copper ...) and brought to dimensional accuracy by the usage of measuring tools developed by us. The result is a permanent and optically almost undetectable repair.

allen key passed through
after welding
copper is applied galvanically
finished repair

Our repairs

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